Excitech EC2300 Smart Carton Machine
Product details
The Excitech EC2300 smart carton box making machine (EC2300-2 & EC2300-4) features 1600 mm width, 2-4 magazines, FESTO pneumatic cylinders, and AI optimization for custom on-demand packaging.
Excitech EC2300 Smart Carton Machine: Industrial Box-on-Demand Automation for Custom Packaging, Flat-Pack Furniture, and E-Commerce Fulfillment
In modern manufacturing facilities, custom furniture assembly plants, and distribution centers, storing hundreds of pre-glued box sizes creates massive warehouse bottlenecks and material waste. The Excitech EC2300 Smart Carton Machine solves this by converting continuous fanfold corrugated cardboard into customized, perfectly sized shipping cartons instantly on demand.
Offered in two operational setups—EC2300-2 (2 Fanfold Magazines) and EC2300-4 (4 Fanfold Magazines)—the machine supports a maximum cardboard width of 1600 mm and achieves a minimum box geometry down to 80 × 60 × 13 mm, catering to both slim architectural trims and standard modular cabinet components.
1. AI-Driven Smart Pattern Optimization
- Dynamic Material Nesting: The integrated AI control software optimizes carton unfolding patterns based on real-time dimensional inputs, reducing corrugated paper waste to near-zero levels.
- 4 – 10 Cartons/Minute Throughput: High-speed inline slitting, transversal cutting, and creasing keep pace with continuous packing lines.
- 60 – 120 m/min Conveying Speed: High-rate drive transport ensures rapid sheet feed without slippage or misalignment.
2. Advanced Tooling & German FESTO Pneumatic Actuation
- Standard Tool Array: Configured with 1 Horizontal Transversal Unit + 6 Vertical Slitting/Creasing Tools for complete box production in a single pass.
- 13 mm Ultra-Slim Profile Capability: Specially ground, wear-resistant tool heads allow clean, crush-free creasing and cutting down to 13 mm profile thickness.
- German FESTO Pneumatics: Tool holders and positioning mechanisms are actuated by industrial-grade FESTO pneumatic cylinders, ensuring long-term mechanical reliability and sharp scoring pressure.
- Proprietary Anti-Jam Feeding Device: Excitech’s dedicated feeding mechanism ensures seamless handling of heavy and light corrugated sheets without paper jamming.
- Industrial-Duty Rollers: High-grade composite rollers maintain consistent tracking and feeding alignment.
3. Material Handling & Physical Specifications
- Corrugated Board Thickness: Fully compatible with single and double-wall corrugated sheets ranging from 2 mm to 6.5 mm.
- 1800 mm Infeed Stacking Height: Supports palletized continuous fanfold stacks up to 1800 mm (excluding pallet height) for extended uninterrupted shifts.
- 1100 mm Maximum Fanfold Fold Length: Matches international corrugated paper supply standards.
- 850 mm Working Pass-Line Height: Ergonomically designed to integrate seamlessly into existing conveyor and packaging lines.
4. Optional Configurations
- Single-Layer Carton Processing Upgrade: Auxiliary infeed mechanisms optimized for processing ultra-thin, single-layer paperboard.
- Comprehensive CE Safety Enclosure: Industrial safety package including a certified safety circuit relay, soft-start pneumatic slide, interlocking safety enclosure switches, 2 side safety doors, and 2 rear barrier fences.
5. Excitech EC2300 Technical Specifications Table
| Feature | Excitech EC2300-2 | Excitech EC2300-4 | Options |
|---|---|---|---|
| Magazine Infeed Capacity | 2 Fanfold Magazines | 4 Fanfold Magazines | – |
| Maximum Working Width | 1600 mm | 1600 mm | – |
| Minimum Box Dimensions | 80 × 60 × 13 mm | 80 × 60 × 13 mm | – |
| Cardboard Thickness | 2 – 6.5 mm | 2 – 6.5 mm | Single-Layer Carton Upgrade |
| Tool Configuration | 1 Horizontal + 6 Vertical | 1 Horizontal + 6 Vertical | – |
| Pneumatic Components | German FESTO Air Cylinders | German FESTO Air Cylinders | – |
| Cutting Output | 4 – 10 pcs/min | 4 – 10 pcs/min | – |
| Conveyor Speed | 60 – 120 m/min | 60 – 120 m/min | – |
| Max Infeed Stack Height | 1800 mm (Excl. Pallet) | 1800 mm (Excl. Pallet) | – |
| Max Infeed Stack Length | 1100 mm | 1100 mm | – |
| Working Table Height | 850 mm | 850 mm | – |
| System Control | AI Intelligent Optimization System | AI Intelligent Optimization System | – |
| Overall Dimensions (L×W×H) | 6350 × 2300 × 2500 mm | 9250 × 2300 × 2500 mm | – |
| Workplace Safety | Standard Machine Enclosure | Standard Machine Enclosure | Full CE Compliance Package |
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